High quality soya chunks protein food production line
I)Brief introductions of high quality soya chunks protein food production line :
Protein extruder adopts the design of combined fuctional screws.The production parameters can be controlled automatically and accurately. The soya chunks protein food production line adopts low-temperature soybean meal,peanut meal,wheat gluten etc .The protein extruded producing is strength , toughness .And the shape is various ,it can be cylinder,flakes,the strips,rounded grain,square grain and so on.
1. Raw Materials: Low-temperature soybean meal,peanut meal,wheat gluten etc
2. Products: All kinds of protein with different shapes and types.
3. Capacity: 100-150kg/h ,200 -450kg/h,400-800 kg/h
4. Flow Chart: Mixing -Extruding -SpreadingBaking -Drying -Cooling
5.Voltage: Three phases: 380V/50HZ, Single phase: 220V/50HZ,also can make it according to customers' local voltage of different countries
6. Machines Materials: All the machines are made by food grade stainless steel.
II)1.Raw material mixer: to mix varous raw material evenly
2.Screw conveyor : to convey raw material to extrude
3.Twin/Double screw extruder :to extruder and cook the raw material into different shapes protein
4.Water cooling tower: to supply cooling water in the processing process
5.Water injector: to inject water on the producing process.
6.Vibrating cooler: to spread the products and cool it quickly.
7.Air conveyor: to convey the food to the next machine
8.Belt drying oven: to dry snacks food by circulating belt.
Technical Parameters of textured soya protein processing line:
Name: Air conveyor
Air conveyor is used to convey the produces to the dryer.It is suitable for long distance conveying.It has features of low consumption and high efficiency without leaking and pollution .
It is used to mix raw materials.We can supply different capacities to meet your demands: 30kg/batch,50kg/batch,100kg/batch and so on.
Double screw food extruder Features:
1. Alloy (38CrMoAL) screw made by nitriding process, high strength and wear-resting. Self-cleaning ability, no need to discharge or clean the barrel and screw when roasting or replacing of materials.
2. Adopting speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin screw feeding machine, stable materials feeding in the whole food process.
3. Gearbox with automatic lubrication function, extending gear life.
Machine Parts: dryer
1. This dryer has the compact structure, small occupying, large drying area, small surface area, slight radiating heat and high thermal efficiency.
2.The belt and the heat preservation use the stainless steel; it is suitable for food safe industry level.
3.The running speed of belt net can be controlled (frequency controlling system)
4.The temperature can be controlled willfully and designed according to the need.
5. Adjustable transit speed of net belt with accurate temperature control device.
6. Suitable to dry non-fried extrusion snacks, nutritional powder, bread crumb, pet food, soybean protein, etc.
Nitriding treatment(120 Hours)
Depth of Nitrided Layer: 0.5-0.8 mm
Hardness of Nitrided Layer: 950-1100Hv (HRC56°-65°)
Thickness of Hard Chrome Plating Layer: 0.05-0.10mm
Wear sleeve and screw sleeve are made of high wear-resistant alloy steel, to reduce abrasion and prolong service life.
1.The blades is made of alloy steel,Very sharp.
2.It can cut the product easily.
3.Hardness material an used long time.
4.it can fix more cutter according require.
Before sale services:
1.One year warrantee, life time maintenance with cost price.
2.Provide the free consultation of the equipment.
3.Provide the standard device and the flow chart.
4. According to the clients' special requirement, offering the reasonable plan and free design helping to select the equipment.
Services during the sales:
1.Help client design the factory and offering professional advice, free engineering drawing for the factory layout
2.Welcome to visit our factory or the domestic clients' factory.
3.Inspect the machine before leaving the factory.
After sale services:
1. Oversea install and debug the equipment.
2. Train the first-line operator.
3. Provide the basic formula.
4. Operation/ Service/ Maintenance Manual: Provided In English.
5. We will provide 1-2 engineer to the client's factory for the installation and teach totally in 10 days. The client need provide room, food, round-trip transportation, visa fee and a nominal $50 daily subsidy per person.
After this period we will definitely support you when needed.
You will be welcome to contact us with any problem may happened.
Q:Will you send engineers to install the plant?
A:Yes, but at an extra cost payable by the customer.
Or you can get local contractors to do the commissioning and we send one supervising engineer.
We sincerely welcome you and your team visit our factory, it will be highly appreciated if you can bring sample to us, we will let our technician test machine for you accordingly.
Any inquiry or Interests, Please feel free to contact Sales in Jinan Datong machinery & equipment Co., Ltd.Her name is Zhang Lee.